1Instruction ManualPRINTED 1005 183774-001KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCEWHENEVER MA
10Vertical Height (Extension Kit)It is simple to determine which kit is needed for vertical height. Take thetotal height (to the top of the flue) requ
11ALL INSTALLATIONSFor ease of assembly the installation of the various kit combinationshas been broken into individual sections. The two steps below
124. First remove the 3” (76 mm) horizontal extension from the elbow. Start-ing with the long end (with four securing holes), place the 6” (152 mm)dia
1311. Install the vent collar assembly through the wall, connecting it to the extension and/or elbow (depending on which one was used).FIGURE 25.12.
14Optional Vertical Vent Kit with Standard HorizontalVent Kit - Installation #2 Any Optional Vent Kit*Each part is stamped with a part number.The
157. Place the 3” (76 mm) elbow on the flue extension.NOTE: Make sure elbow is properly aligned to opening inthe outside wall.Mark the 3” (76 mm) diam
1614. Install the vent collar assembly through the wall, connecting it to theextension and/or elbow depending on which one was used.FIGURE 45.15. Four
17Optional Horizontal Vent Kit - Installation #3If the vent hole has not been cut, refer to “Cutting The OpeningThrough The Outside Wall.” See page 11
187. Place the waterheater at the opening in the wall at thepredetermined clearance.FIGURE 58.8. Slide the 6” (152 mm) telescoping vent section apart
1916. Collapse the 6” flue extension assembly as shown below. Installthe O-ring end of the 3” (7.6 cm) extension approximately 1 1/4”(3.2 cm) into the
2SAFE INSTALLATION, USE AND SERVICEYour safety and the safety of others is extremely important in the installation, use and servicing of this water he
20FIGURE 72.CHART #4.*GAL CAP *BTU’s in 1000’s - NAT./L.P. A40 36/36 48 3/4” 124 cm50 38/38 57 1/2” 146 cm40 40/40 48 3/4” 124 cm50 48/44 61” 155 cm75
218. Be sure the 6” (15.2 cm) diameter elbow is centered around the 3”(7.6 cm) diameter flue, secure using two sheet metal screws at theconnection of
2215. Four wood screws were supplied to temporarily attach the collar tothe exterior wall of the building. However, you may have to substituteother ty
23porcelain-enameled vent cap assembly and the 6” (15.2 cm) ventwall assembly shown by Figure 94.FIGURE 94.The water heater model designation on the r
24The following alternate illustrated instructions will replace theitemized instructions in the manual as follows: Items 11 through14 on page 18 and I
25INSTALLING THE NEW WATER HEATERWATER PIPINGHOTTER WATER CAN SCALD:Water heaters are intended to produce hot water. Water heated to atemperature
26Figure 104 shows the typical attachment of the water piping to thewater heater. The water heater is equipped with 3/4 inch NPT waterconnections.NOTE
27If after manually operating the valve, it fails to completely reset andcontinues to release water, immediately close the cold water inlet to thewate
28When installed at elevations above 2,000 feet (610 meters), input ratingshould be reduced at the rate of 4 percent for each 1,000 feet(305 meters) a
29INSTALLING THE NEW WATER HEATER (cont’d.)INSTALLATION CHECKLISTBEFORE LIGHTING THE PILOT:1. Check the gas line for leaks.a. Use a soapy water solu
3GENERAL SAFETY
30
31TEMPERATURE REGULATIONHOT WATER CAN SCALD: Water heaters are intended to produce hotwater. Water heated to a temperature that will satisfy space hea
32Excessive condensation may be noticed during the winter and early springmonths when incoming water temperatures are at their lowest.Good venting is
33PERIODIC MAINTENANCEVENTING SYSTEM INSPECTIONAt least once a year a visual inspection should be made of the ventingsystem. You should look for:1. O
34HOUSEKEEPINGVacuum around base of water heater for dust, dirt, and lint on a regularbasis.INSTALLED IN SUITABLE AREA: To insure sufficient ventilati
35DRAIN VALVE WASHER REPLACEMENT(See Figure 114)1. Turn “OFF” gas supply to water heater.2. Follow “Draining” instructions.3. Turning counterclockwise
36REPAIR PARTS LIST
37PARTS GAL. CAP. 40 50 40 50 75 KEY # DESCRIPTION BTU’s in 1000’s NAT/L.P. 36/36 38/38 40/40 48/44 55 NAT.1. Access Door
38REPAIR PARTS LIST
39PARTS GAL. CAP. 40 50 40 50 75KEY # DESCRIPTION BTU’s in 1000’s NAT/L.P. 36/36 38/38 40/40 48/44 55 NAT.Kit AVK-2 No. 900124732. 3” I.D. x 13 7/8”
4SAFE INSTALLATION, USE AND SERVICE ...2GENERAL SAFETY ...3
40These guidelines should be utilized by a qualified service agent.TROUBLESHOOTING GUIDELINESProblem Cause
41NOTES:
43NOTES:
44
5TYPICAL INSTALLATIONGET TO KNOW YOUR WATER HEATER - GAS MODELSA Vent AssemblyB Flue OutletC AnodeD Hot Water OutletE OutletF InsulationG Gas SupplyH
6This appliance has been design certified as complying with American NationalStandard/CSA Standard for water heaters and is considered suitable for:Wa
7FACTS TO CONSIDER ABOUT THE LOCATIONCarefully choose an indoor location for the new water heater, becausethe placement is a very important considerat
8Also, the water heater must be located and/or protected so it is notsubject to physical damage by a moving vehicle.This water heater must not be inst
9FIGURE 5.FIGURE 8.Optional Wire GrillWhen the water heater vent cap is low enough to be touchedaccidentally, or is accessible to small children, in
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